Project Case Study - Energy

Harnessing Solar Energy for Sustainable Drying in East Africa

A UK-Kenya Collaboration for Efficient and Affordable Crop Drying Solutions

Post-harvest food losses remain a significant challenge in Kenya, particularly for small-scale farmers and processors. Traditional drying methods, often inefficient and weather-dependent, lead to food waste, reduced incomes, and food insecurity.

Recognising this issue, EnSo Impact, a UK based project developer, partnered with Free Running Buildings, a UK sustainable technology specialist, and iDE to develop an innovative thermal solar dryer.

The project aimed to provide an affordable, effective, and scalable drying solution, ensuring better preservation of perishable foods while reducing reliance on costly fuel-based drying methods.

EnSo iDE team together in a row

Challenges & Issues Faced

The problem of post-harvest loss (PHL) is especially acute in Kenya, where estimates of horticultural losses have been reported to be as high as 50 percent, mainly due to poor storage and handling practices.
Dried Chillies

High Post-Harvest Losses

Farmers and processors struggle to preserve produce effectively, leading to economic losses and food shortages.

Man working in the field

Inefficiency of Existing Solutions

Traditional sun-drying exposes food to contamination, while electric dryers are costly and inaccessible in many rural areas.

Technical and Market Barriers: Designing a solution that is both affordable and suitable for local conditions required iterative testing and adaptation.
Trevor Rees Headshot

This project showcases the power of international collaboration, combining advanced research with local expertise to create real-world impact.”

Trevor Rees,
Managing Director of EnSo Impact

Iterative Design Process

To address these challenges, the team followed a user-centred, iterative design process. This Innovate UK sponsored research initiative saw EnSo collaborate with their sister company in Nairobi and local Kenyan manufacturers to develop a Minimum Viable Product (MVP).

Trevor and Ronald

Prototyping & Testing

Initial designs were tested in both controlled and real-world environments.

Enso with Cassave farmer in Mombasa

Local Manufacturing & Feedback Loop

Kenyan engineers and farmers provided insights to refine the dryers for practicality and efficiency.

Final Product Versions:

  • Entry-Level Dryer: Cost-effective, easy to use, and ideal for smallholder farmers.
  • Mid-Range Dryer: Higher capacity, enhanced efficiency for commercial food processors.
Two Solar Dryers
Ronald profile

Being part of this innovation has helped us grow our Kenyan business, develop the product through real-life experiences and provide solutions tailored to our local market.

Ronald Osoro,
EnSo Engineer

Solution Deployed

Initially trialled and installed at the Maendeleo Upesi farmers’ group in May 2024, the system leverages:

Solar thermal technology

A double-skin roof collects solar heat.

Ventilator of Mandelaeo Dryer

Renewable energy sources

Solar PV and battery storage power the system, including low-voltage heaters and air circulation fans.

Enso team with farmer in Gazi Bay

Sustainable practices

Aligns with the Kenyan government’s climate goals by introducing a low energy passive air-cooling technology that reduces losses and adds value to chillies and other produce.

Contents

The solar dryer has transformed our cooperative. We now preserve more produce and sell at better prices.

Maendeleo Upesi Farmer

Benefits & Impact

Local Job Creation:

Manufacturing and deployment of the dryers create employment opportunities within Kenyan communities.

Economic Growth:

Farmers and food processors gain higher incomes by improving the quality, value-addition and shelf-life of their products. 

Reduced Food Waste:

The dryers significantly decrease post-harvest losses, preserving more produce for sale and consumption.

Sustainability:

Solar-powered drying reduces dependence on firewood and fossil fuels, making the process eco-friendly.

Multi-use:

Ideal for a range of crops, including drying fruits, vegetables, cereals, and herbs.

Scalability & Future Potential

Based on the real-world experiences gleaned from the prototype design and initial deployments, EnSo is building on this knowledge base with enhanced product versions.

Mandaleo Dryer
Smart Dryer (Upcoming):

IoT-enabled sensors to provide real-time monitoring, alerts, data tracking, and CRM integration for enhanced drying control and business insights.

Solar Dryer
Modular units (Upcoming):

Using a ‘flat-pack’ ready-assemble model to simplify design, build and installation.

The success in Eldoret has sparked interest from local farmers and the broader agricultural community. Two new mid-range dryers are being manufactured in Nairobi ready for customer installation in Q1/2 2025.

The technology’s adaptability to value chains like Moringa and Mango suggests strong potential for scaling. Design iterations continue to increase performance, drive down costs and access new markets.

Conclusion

The solar thermal drying technology implemented in Eldoret exemplifies sustainable innovation, supporting smallholder farmers, reducing emissions, and fostering global partnerships.

With its strong scalability, the project has the potential to improve Kenyan producers’ income and build more resilient value chains, able to withstand the effects of climate-related shocks and stressors.

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